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In manufacturing environments, small inefficiencies often go unnoticed but create a significant impact over time. Delays in production, unrecorded downtime, inaccurate material consumption, and manual reporting can affect both cost and output. Many factories still rely on paper-based logs or delayed data entry, which makes it difficult to track real-time performance.
The VTS Infosoft Pointing System addresses these challenges by bringing real-time visibility to the shop floor. Designed to work seamlessly with Microsoft Dynamics NAV and Microsoft Dynamics 365 Business Central, this system allows manufacturers to capture every production activity as it happens.
Using a tablet-based interface, workers can record task start, stop, and completion directly on the shop floor. This ensures accurate tracking of labor time, material consumption, and production output without relying on manual processes.
The system is built around simplicity and speed, ensuring that shop floor workers can use it without complex training.
Each worker or operator logs into a tablet or handheld device and scans a production order or QR code. Once scanned, the system displays the assigned tasks based on routing and bill of materials (BOM) defined in the ERP system.
Workers can start a task with a single action, and the system records the timestamp automatically. During the process, they can log material consumption, switch between tasks, or pause work when needed.
When the task is completed, the worker enters the finished quantity, and the system updates the production order in real time. All this information flows directly into the ERP system, ensuring that data remains accurate and up to date.
The system interface is designed to match the daily workflow of factory operations.
The home screen displays the work center, employee details, and a list of active tasks. Workers can quickly see what needs to be done without searching through multiple screens.
When starting a task, the system shows the routing step along with the required materials. This ensures that workers have complete visibility before beginning the job.
Stopping a task allows workers to record partial progress and material usage. This is useful during breaks or interruptions, ensuring that time tracking remains accurate.
The finish function records the final output and updates production data instantly. It also calculates yield and identifies any variance between planned and actual output.
A separate status screen provides a clear overview of all active and completed tasks. Supervisors can use this view to monitor team performance and identify delays.
One of the most important advantages of the pointing system is real-time visibility.
Supervisors and managers can track who is working on which task at any given moment. This eliminates the need for manual follow-ups or end-of-day reports.
Operational metrics such as equipment efficiency, downtime, and production output are updated continuously. If a machine stops or a task is delayed, the issue becomes visible immediately.
This level of transparency helps in identifying bottlenecks early and taking corrective action before they impact overall production.
The pointing system is tightly integrated with ERP platforms, ensuring seamless data flow between shop floor activities and business processes.
Production routings defined in the ERP system are directly reflected in the pointing interface. This ensures that workers follow the correct sequence of operations.
Material consumption is recorded against the bill of materials, reducing the risk of overuse or shortages. If required materials are not available, the system can generate alerts.
Labor time is automatically recorded and linked to resource entries. This helps in calculating accurate production costs and analyzing workforce efficiency.
Finished goods and scrap quantities are updated in real time, allowing businesses to track yield and quality performance.
In a typical production shift, workers begin by logging into the system at their assigned workstations. The tablet displays the tasks scheduled for the day, along with the required materials.
As production starts, workers record their activities using simple scan and input actions. Material usage is logged as it happens, ensuring accurate tracking.
During the shift, supervisors monitor progress through dashboards. They can identify delays, track efficiency, and ensure that production targets are met.
At the end of the day, the system provides a complete overview of operations, including production output, downtime, and resource utilization. This eliminates the need for manual reporting and reduces errors.
The pointing system is adaptable to different manufacturing industries.
In steel manufacturing, it can track production by heat number, ensuring traceability throughout the process. In food and beverage industries, batch tracking and expiry management are supported.
Electronics manufacturers can use the system to track component usage and assembly processes. Automotive industries benefit from serial number tracking and just-in-time production workflows.
This flexibility ensures that the system aligns with the specific needs of each industry.
The system can be implemented within a short time frame, typically within one to two weeks.
The process begins with configuring the ERP system, including work centers, routing templates, and employee assignments. Tablets and scanning devices are then prepared for shop floor use.
Testing is conducted using sample production orders to ensure that the system works as expected. Training sessions are provided for supervisors and workers to help them understand the workflow.
A parallel run with existing processes may be conducted initially to ensure a smooth transition. Once the system is fully adopted, manual processes can be phased out.
The pointing system uses rugged tablets and barcode scanners designed for industrial environments. These devices are durable and capable of handling dust, heat, and continuous use.
Wireless connectivity is essential for real-time data transfer. Most implementations use a secure Wi-Fi network across the plant floor to ensure consistent performance.
Charging stations and mounting setups are installed to keep devices accessible and ready for use throughout the shift.
The adoption of a real-time pointing system leads to noticeable improvements in factory operations.
Time tracking becomes more accurate, as every activity is recorded digitally. This eliminates discrepancies associated with manual time sheets.
Production efficiency improves due to better visibility and faster decision-making. Managers can address delays immediately rather than after the fact.
Material consumption is tracked more precisely, reducing waste and improving cost control. Variances between planned and actual usage are minimized.
Reporting becomes faster and more reliable, as data is captured automatically. This reduces the time spent on preparing reports and increases confidence in the data.
The system is designed to scale with business growth. Whether a factory has a few production lines or multiple plants, the pointing system can be expanded accordingly.
Additional features such as machine integration, voice input, and quality inspection modules can be added based on business requirements.
Integration with analytics tools provides deeper insights into production performance, helping businesses identify long-term improvement opportunities.
In modern manufacturing, accurate data is essential for improving efficiency and reducing costs. The VTS Infosoft Pointing System provides a practical way to capture this data directly from the shop floor.
By connecting real-time production activities with ERP systems, it ensures that businesses have complete visibility into their operations. This helps in improving planning, reducing waste, and maintaining consistent production quality.
For manufacturers looking to move away from manual tracking and improve operational control, a real-time pointing system provides a strong foundation for better performance and informed decision-making.
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